Leading the world!Wuhu, a state -owned enterprise in Wuhu to international first -class

Author:Dajiang Information Time:2022.09.24

With the world's largest single ball -ink cast iron pipe production workshop and international first -class steel smelting and processing workshop; the ball -ink cast iron pipeline products are available in more than 120 countries and regions, which are widely used in urban water supply and drainage and long -distance water diversion; Youte Steel products dominated by structural steel, low alloy high -strength steel, bearing steel and other products are widely used in the fields of mechanical processing, automobile manufacturing and other fields ... With the continuous increase in technological research and development and environmental protection investment in recent years, Wuhu emerging cast pipe limited limited limited limits The advanced brand image of the responsible company (hereinafter referred to as "Wuhu Emerging Casting") products is increasing.

Since its establishment in 2003, Wuhu's emerging casting tube has always shouldered the mission of "picked up all seas and diverted water for the people", and has always adhered to the quality policy of "people -oriented, customer first; management and control risks, improving innovation; fellow creation sharing, casting brand" quality policies. " Focusing on the corporate vision of "committed to becoming the world's leaders and creating international first -class enterprises", it is determined to promote high -quality development.

Focusing on the core concept of "zero tolerance and zero product defects", Wuhu emerging casting management continues to promote the two management frameworks of the quality management and control model and "quality and service" as the core of the "people -in -one" and "quality and service". "Grasp the system, strong foundation; management process, stable; quality, tree brand" three basic support, always take system construction rolling review as the main line, adhere to craft discipline inspection and physical quality supervision and evaluation, solve process quality fluctuations, products products, products The quality of the real object has been widely recognized by users; it has continued to maintain and improve the brand's leading position of emerging casting.

Normalized and solidly carried out the "Quality Month" activity, formulated a practical activity plan, and organized the implementation of prescribed actions and quality improvement and improvement projects. Through the development of quality monthly activities, the cultural atmosphere of all employees cares about quality and everyone maintains quality, which has promoted the improvement of various quality improvements.

Open up "small products high market account". For new development products, key contracts and key (terminal) users, strengthen linkage and information transmission, and clarify the responsibilities of various departments such as production, sales, research, and inspection. At the same time, the control indicators are set for each department, rewarding and punishment according to the completion of the key order indicators, ensuring the company's general transformation and upgrading of product quality, and then enhance the brand image.

Improve the ability to improve the process of special orders and improve the brand image of differentiated products. For key foreign trade orders such as Senegal's special coating, SE167 projects, and UAH projects, the company actively adjusts equipment and design production and inspection procedures. Through strict process supervision, various departments have jointly formulated a protection plan for external special coatings. Based on the appearance of the Hong Kong cast pipe, we will timely improve the weak protection links to ensure that the transportation risk is minimized to reach a complete delivery.

Special orders for steel products are tracked throughout the process to create "private customization". In 2018, QD08 Steel increased vortex detection, met the requirements of precision forging, and guided the business department to carry out QC research simultaneously to improve the qualified rate of special steel; specially supply Tongling Nonferrous TL-1, integrating product research and development, process formulation, quality management, strict control, strict control, and strict control of control. Each expenditure factory rod; PSB830 fine rolling thread artificial time -effective special person is responsible to prevent mistakes and errors, and ensure the performance; LZ50 car shaft steel ultrasonic detection to fully guarantee internal quality ... while the quality of the product is recognized by users, while the quality of the product is recognized by users, while the quality of the product is recognized by users, it is recognized by users. It provides a strong guarantee for deep development of the UFI Steel market.

The key control points of varieties have traced back to people, the quality of the product has been steadily improved, and the brand has been recognized by the market. By establishing a quality tracking control model in order, establishing an order quality traceability system, and establishing an assessment and evaluation mechanism in the units of the central package, etc., the evaluation point, the assessment to the person, and the improvement of the process indicator.

Adhere to SOP and improve the level of corporate management. The company adheres to standardized operations, comprehensively promotes SOP, and strengthens scientific management.建立三个等级分级管控机制,利用可视化展板,不断规范岗位动作,统一操作方法,为过程稳定、产品稳定奠定基础;建立异常状况SOP,明确处理对策,并跟踪验证效果,不断优化对策,形成相应Standardized management; Establish a SOP of emergency incidents to prevent, control and eliminate the safety damage caused by product quality and job personnel during the production process, and ensure the quality of product quality and personal safety of the staff.

Brand is the key to creating core competitiveness and achieving sustainable development. To this end, Wuhu's emerging casting pipes continuously build corporate brand -name products, win the trust of customers with high -quality products, and enhance the influence of Wuhu's emerging casting pipes.

In February 2015, the Wuhu Emerging Casting Management Testing Center was for the first time passed the qualified assessment of the National Appraisal Committee of China (referred to as CNAS) through the China Qualification Evaluation of the China Qualification Evaluation. So far, the testing center has 11 testing projects including iron ore, alloy, carbon steel and low alloy steel, steel materials and products through recognition of the common physical and chemical areas, with a total of 71 parameters. The inspection center has a municipal -level innovation studio, which is mainly responsible for organizing the research and development of QCM samples, developing environmental protection projects, and the detection of raw materials for easy cutting steel production. H13) development testing, etc. Since 2017, in order to conduct advanced inspection methods with advanced enterprises and customers, the Inspection Center has led the establishment of a laboratory comparison platform with qualified and advanced domestic industries in China. There are currently more than 30 companies or three -party testing centers that have joined. Essence The test center organizes to participate in the training of physics and chemistry projects every year, obtains a professional and level certificate of physical chemistry, to ensure that personnel meet the inspection requirements, and improve the professional testing level of the test room. The test center has a total of raw material stations, sample making classes, finished product testing stations, chemical testing stations, and Youte Steel Instead. It is mainly responsible for fuel, ore, iron alloy, non -metal materials, intermediate products, etc. The samples and testing of physical projects such as stretching, impact, hardness, bending, low, low, gold phase, gas and other physics projects.

In order to ensure the quality of the product, Wuhu emerging casting pipes established the quality management system of the casting pipe system in accordance with the ISO9001: 2000 standard as early as the end of 2004, and followed the standard to continuously build the quality management system. Special requirements, the company launched the ISO/TS16949 certification project, established a stricter quality management system that meets the requirements of ISO/TS16949: 2009, and completed the replacement of IATF16949: 2016 in 2017.

While continuously updating the management system, internal companies insist on implementing rolling audits, and continuously improve the quality system of various departments in the process; on the outside, extend the management to the source, conduct regular review of the supplier's quality assurance capabilities, helping the supply of supply is helping supply supply. Commercial progress

Prior to 2019, the intelligent manufacturing of the emerging casting pipes of Wuhu was mainly concentrated in the production management control system, and it was used to integrate information and transaction processing. After 2019, Wuhu emerging casting pipes further accelerate the pace of informationization and intelligent manufacturing. The company's decision -making system and the MES system of the cast pipe have begun to develop and apply. The preliminary results are currently the company's MES system. It is expected to be officially put into use at the end of the year, making the company's production process process more compact, tending to integrated production and flexible production, continuously optimizing the operation process, and improving technical performance indicators.

At the same time, preliminary promotion and application of industrial robots have been promoted. At present, 19 sets of robots have been put in positions such as welding, handling, and polishing to replace repetitive, uninterrupted, and high -intensity. The advantages of flexible speed and adjustment, automatic tracking and processing of material information, etc., effectively reduce the labor intensity and operational risk of employees. At present, the company has used automatic spraying robots in the two -consecutive foundation of steelmaking, with significant effects. During the "Fourteenth Five -Year Plan" period, it is planned to be promoted and used in the first and third consecutive series.

According to the "Made in China 2025", the manufacturing industry will focus on the development of advanced manufacturing and high -end equipment manufacturing, use new technologies to transform traditional industries, lead the industry's development with intelligent manufacturing, and vigorously promote the overall product quality to the mid -to -high -end. The company proposes the development strategy of "relying on the steel business and the direction of the casting management business", and unswervingly implement the corporate vision of "committed to becoming the world's cast -in -law leader and creating international first -class enterprises".

During the "14th Five -Year Plan" period, through the development of large -scale terminal customers and product structure upgrades, promoting product certification in an orderly manner, entering the mid -to -high -end markets such as railway, automobiles, engineering machinery, and petroleum industry to enhance the overall brand awareness of Youte Steel products. The company compiles the "Fourteenth Five -Year Plan" planning and unified deployment. Based on the new product outline, based on the existing equipment, the advantages of long process and low cost, focusing on 2 to 3 characteristic products to create You special steel brands; focus on development of development; focus on development Small products and large markets to form market control and create a "invisible champion". The rod is used as the directional industry, such as grinding balls, gears, and car shafts. Through joint development and customized sales with strategic customers, it moves towards the industry's heights; industrial wires use fasteners as direction industries to develop small varieties of chain steel markets; Cold Steel Market implements steel graded sales through segmented industries and customers, and enriches special conditions for special conditions to improve differentiated sales capabilities.

For the "Fourteenth Five -Year Plan", Wuhu emerging casting tube will uphold the original intention, continuously promote product supply high -end, promote the rationalization of product structure, accelerate product development green, accelerate the digitalization of product upgrades, ensure the safety of product system, and be a high quality of steel enterprises. Development contributes the power of central enterprises.

倩 Reporter: Zhai Wanqian

▍ Edit: Annie

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