Create a "Black Light Factory" Breakout Intelligent Manufacturing
Author:Huangshi Daily Time:2022.06.13
On the assembly line, the machine automatic feeding and disappointment, the machine arm waving dressing ... In the production workshop of Dongbei compressor company, multiple processes realize unmanned operations, and can operate 24 hours a day.
This is a microcosm of the production scenario after the "digital intelligence" transformation of the development zone.
"We introduce some incentive policies every year to promote the construction of intelligent manufacturing units, smart production lines, smart workshops, and smart factories." Development Zone · Tieshan District Economic and Commercial Bureau Deputy Director Yuan Changqing introduced that the district gave full play to Dongbei and Dingying. The demonstration role of the intelligent transformation benchmarking enterprises such as electronics and other intelligent transformation companies guides enterprises to implement intelligent transformation. In 2021, 31 intelligent transformation projects were completed, involving 28 enterprises, the total annual output value growth rate reached 69%, and the number of employment was reduced by about 16%. The machine substitution is close to 2,000, and the overall target of reduction of cost reduction and efficiency.
Standing in the huge Shanghai -e -electronics plant with a length of 260 meters and a width of 30 meters, the dense robotic arm kept scalability, and the cargo robot shuttled on the ground. The relevant person in charge of the company said that the electronic information industry iterates fast, and the company's intelligent technical reform has not stopped. After the first phase of the factory was put into production in 2014, it invested more than 60 million yuan per year for technical reform. Last year, mature artificial intelligence logistics replaced artificially handling, and a large number of robotic arms went to work. This year, the direction of technical reform was transformed from a single -machine automation to online automation, and it was challenging the 16 -story printing line board.
On June 7, in the second workshop of Dongbei Compressor Companies, in order to allow everyone to see the changes in the production line intuitively, the company specifically placed five different production lines to produce together to form a comparison. On the far left production line, 7 workers are lined up in one word, and the materials, feeding, processing, and feeding; The workers were reduced to 3; the right to produce the smart production lines introduced by 6 million yuan. From the feeding to the end -of -the -end process, only one person can operate the computer on a line.
"The company is building a compressor industry and the intelligent manufacturing of the traditional manufacturing industry in Hubei Province. Through the combination of the technical reform and upgrading of traditional manufacturing, the introduction of new processes and new equipment, and finally reached a stable and orderly adaptation of market demand to adapt to market demand The delivery of the delivery. "Dou Dou, the deputy president of Dongbei Compressor Co., Ltd., told reporters that by the end of last year, the company's front -line post -reduction was close to 20%. In terms of production efficiency, the maximum monthly production increased by 30%year -on -year.
为了营造智能化改造良好生态,开发区·铁山区每年免费为至少40家企业提供智能化诊断服务,对企业在相关智能化改造方面的投入、列入国家和省未来工厂项目或智能制造试点示范Enterprises and other aspects are given to varying degrees of rewards.
"We also build an intelligent transformation echelon, combined with the actual situation of corporate wishes, scale, and types, in accordance with the principle of" one enterprise, one strategy ", tailor -made intelligent transformation implementation plans for enterprises." Liu Tao, chief of the Enterprise Services Section, said, "By arranging, we analyze the intelligent transformation projects implemented one by one, classify tracking, focus on breakthroughs, and promote a number of leading enterprises such as Dongbei Group, Jianpai Hall, and Huaxin Cement to build smart factories. Create industry benchmarks; support a number of backbone enterprises such as Heshi Electronics and Shangda Electronics to build smart workshops to strengthen application demonstrations; support small and micro enterprises such as Zhonglin Technology and Hengxin Packaging to transform smart production lines and smart units to accelerate smart transformation. "
The intelligent transformation project of the Third Ring clutch has created the first domestic commercial vehicle clutch high -level intelligent production line through the benchmarking, the introduction of absorption and innovation, and achieved a substantial improvement in R & D level, production efficiency and product quality. Since the completion of the project, the production capacity has increased by 1.5 times compared with before, and workers have decreased by 15%.
Intelligent production projects of Huaxin Cement Packaging Bags, with the help of the "software and hardware+Internet+AI" intelligent integration, build a smart factory in packaging bag production, and further enable product production, including central control operating systems and various businesses to fully realize digital system integration. The production efficiency was greatly improved. The original 100 million (packaging bag) production line was about 500 people. Now 1 billion (packaging bag) production line, the employment is about 380 people.
"We will also further improve the industrial Internet platform system and actively introduce a group of leading domestic industrial Internet platforms around the advantages of electronic information such as electronic information." Yuan Changqing said that it will create a new round of enterprise intelligent transformation to create one Catch the benchmark of the demonstration of the application to promote the breakthrough development of the industrial ecology. (Reporter Zhang Chunling Dong Hao Correspondent Cheng Peng Intern Liu Xinna Fu Jia)
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