Central Media Guanyu 丨 Jiebi -level industrial cluster +7!The world's first × 3!"Henan Intelligent Manufacturing", China

Author:Henan Daily Client Time:2022.08.08

Today, the large -scale finance media specially planned by the Finance and Economics Center of the General Taiwan Reporting "Intelligent Manufacturing China" came to China in Luoyang, Henan. In 1958, the first tractor "Oriental Red" in New China was offline. More than 60 years have passed. What changes have the intelligent manufacturing bring to the production here?

Intellectual manufacturing empower the production of agricultural machinery equipment industry transformation and upgrading

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The reporter came to the decoration workshop of the "Oriental Red" large -scale tractor. The first tractor in New China was born in Luoyang, Henan. In that year, more than 6,000 workers spent more than four months before completing the production and offline of the first crawler tractor. Now, here, a large -scale tractor daily output can reach 200 units.

The rise in yield is largely due to the intelligent upgrade of the production line. The reporter learned that a production line here is responsible for the processing of some engines and tire chassis, all of which come from the most advanced diesel engine processing workshop. There is a bolt that tighten the robot. The number of bolts tightened in one day requires three ordinary workers to do it from early early to late. At present, the production capacity of this diesel engine has reached 120,000 units per year. In addition, there is a production line for production and processing of tires and cockpits.

In addition to the upgrading and transformation of the production line, the change of the product has never stopped. There are currently a 150 -horsepower wheel tractor on the market, and a tractor with autonomous driving and driverless models loaded with the Beidou positioning system.

After this tractor is offline, it is about to be sent to the North Wilderness, which can be controlled by remote end within a kilometer range. At the same time, it can also see its real -time dynamics on some control platforms. In the future, as the driverless tractor is becoming more and more to the market, farmers will become managers. Farmland cultivation is becoming more and more refined, and land use is becoming more and more efficient.

More than 60 years ago, the "Oriental Red" tractor was born, and we emphasized agricultural mechanization. Today, more than 60 years later, in addition to agricultural mechanization, we must also be agricultural intelligence. From the "Oriental Red" tractor from here, from track to tire tractors, to the current new energy pure electric tractor, it can be said that the tractor has never stopped.

Luoyang, Henan: "New Partner" of Old Craftsmen

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Henan Province focused on the digital and intelligent transformation and upgrading of enterprises, and a group of old enterprises have rejuvenated new vitality and improved production efficiency and lean management level.

Zhang Liancheng, a pillar millingman Zhang Liancheng, has worked for more than 30 years with a history of more than 60 years. He has worked for almost thirty years. According to the design drawing processing product components, he is his daily work. In the past, due to the limitations of information technology and the confidentiality of the drawings, there were only one drawing in the workshop. More than a dozen workers borrowed each other.

The change started from Zhang Liancheng's machine tool. This electronic kanban was added. This device is also a new partner of Master Zhang. In recent years, the enterprise has implemented a 5G+machine -to -machine network to build a digital manufacturing platform. Workers can see the electronic version of the design drawings and process materials next to the machine tool, and realize the real -time sharing of the comprehensive digitalization and data of the technical data.

With a new partner, the quality of Zhang Liancheng's work is guaranteed and the efficiency is also improving. Once the machine tool failed, the workers needed to fill in the maintenance sheet before going to the machine repair workshop to find someone. Zhang Liancheng said that at that time, there were more than an hour of waste on the process and running legs. Now, as long as the system on this device can be used to master the operation of the equipment in real time. With the help of information technology, Zhang Liancheng and colleagues have achieved onlineization of 90%of production data, improving production command efficiency by more than 35%.

Making customers satisfied is Zhang Liancheng's pursuit, and it is also his new partner. Big data analysis is not only applied to the production end, but also serves customers. Through the 5G+Industrial Internet Platform, based on "digital twin" intelligent remote operation and maintenance services, service engineers can see the real -time operation and data of the equipment in the mine, and can help customers improve the efficiency of equipment operation with experts.

Henan: Product upgrade production line transformation

"Henan Intelligent Manufacturing" is positive power

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From the "Five -Year Plan" to "Fourteen Five -Year Plan", a group of national key industrial enterprises have successively settled in Henan and witnessed the equipment such as tractors and coal mine machinery. Today, Henan has completed the transformation of emerging industrial provinces to lead the high -quality development of manufacturing with intelligence. What are the results of the "intelligent manufacturing" of Henan? How will the next step? The reporter made an interview with Fei Dongbin, the deputy governor of Henan Province.

The hydraulic bracket is a heavy equipment used to push up the pressure of coal mining work noodles. At present, the world's highest -supported hydraulic bracket comes from Henan.

Fei Dongbin, deputy governor of the Standing Committee of the Henan Provincial Party Committee: The 10 -meter -high hydraulic bracket is now the highest in the world; the shield machine of China Railway equipment is now the first share in the world; Yutong's bus world share is also First; Like Pingzhong Electric and Xu Ji Group's transformation equipment are also world -class.

The performance of these companies just listed is the result of our promotion of digital transformation and intelligent transformation. It also proves that digital transformation and intelligent transformation must be the inevitable stage of the development and growth of these enterprises and improve their competitiveness.

Reporters in the production workshop production workshop in hydraulic brackets found that after intelligent and digital transformation, the scenes of manual manual operation equipment are rare. The use of AI computing, automatic handling robots, automatic intelligent production units, 5G technology, etc., make this a smart manufacturing demonstration factory, can operate efficiently 24 hours. Fei Dongbin, deputy governor of the Standing Committee of the Henan Provincial Party Committee: Since its implementation of intelligent transformation, the personnel have decreased by two -thirds, the corresponding costs have been reduced by 60%, and the entire production efficiency has increased by 70%. This effect is very obvious in terms of efficiency or benefits.

In the whole year of 2021, the value -added of high -tech industries in Henan Province accounted for 12%of the added value of the industry, 919 smart factories and smart workshops were built, 44 smart manufacturing benchmarking enterprises, and 109 digital transformation application scenarios. The cloud enterprises in the province reached 173,000. Innovation is placed at the logical starting point of the development of the manufacturing industry. The new innovation system led by enterprises, the participation of the scientific research institute, and the support of government and financial institutions allows enterprises to rejuvenate and accelerate the transformation of manufacturing.

Fei Dongbin, deputy governor of the Standing Committee of the Henan Provincial Party Committee: By the end of the "Fourteenth Five -Year Plan", we will add 10,000 companies above designated size, 5,000 special new SMEs, and then realize our 7 trillion levels, 3 5000 5000 The cluster of 100 million -level advanced manufacturing. Adhere to the main direction of the high -quality development of the manufacturing industry, and make every effort to promote industrial transformation and upgrading.

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