Introduce cutting -edge automation technology, MIR is a professional college to improve the technology core

Author:Science Time:2022.09.26

In February of this year, the Ministry of Human Resources and Social Security released the 100 most lacking occupations in the fourth quarter of 2021, of which more than 40 % of the vacancies were manufacturing. Young people would rather takeaway for takeaway, and they are no longer willing to enter the factory's "three shifts and flow lines". They pursue more meaningful posts and superior salary. In fact, as early as 2020, a platform has set a record of 580,000 registered riders in two months, and nearly 40%of them were once manufacturing workers.

On the one hand, because manufacturing companies are facing huge talents, it is difficult to develop into an application innovative enterprise, it is difficult to improve business profits, and it is difficult to pay higher salary for technical talents and attract them to join. On the other hand, because of the lack of high -end manufacturing positions in the market, there are no opportunities or no longer willing to join the "screwed" industrial positions.

Among the many measures that attract young people's return factories, a very critical step is to improve the quality of vocational education and social recognition. Vocational education is an important answer to respond to the current dilemma of the manufacturing industry.

Wuhan Shipping Vocational and Technical College

Wuhan Shipbuilding Vocational and Technical College (hereinafter referred to as "Wuhan Ship") with a history of seventy years is a top professional and technical higher education institution in the field of marine engineering, modern manufacturing and information technology. It is also a national skill training base. According to the "Guidelines for the Development of Manufacturing Talent Development", by 2025, the top ten manufacturing areas with the largest talent gap include "marine engineering equipment and high -tech ships", and the "new generation of information technology industry in the new generation of information technology industry". "And" high -end CNC machine tools and robots ". Wuhan Ship is committed to supplementing the shortcomings of technical talents in these three major fields.

Wuhan Ship Ship Demonstration Line and MIR Composite Robot at work

In recent years, with the continuous upgrading of the intelligent manufacturing industry, more and more advanced automation technologies represented by cooperative mobile robots and collaborative robots are increasingly used in the field of ship manufacturing. In order to ensure the matching of the technical capabilities of students and the needs of manufacturing positions, Wuhan ships introduced and comprehensively constructed the automation demonstration production line of ship components, simulated the real production environment, and practiced the "integration of engineering" in daily teaching.

As a key part of the deployment of the automation technology of demonstration production line, Wuhan ships also introduce MIR independent mobile robots (AMR: Autonomous Mobile Robots). MiR250AMR and FANUC CRX-10IA collaborative robot combination forms a composite robot. It is responsible for the operation tasks of smart terminal equipment, so that the production unit effectively forms a modular combination.

Zhou Yu, deputy dean of the School of Mechanical Engineering of Wuhan Shipbuilding Vocational and Technical College, said: "We hope to use this advanced ship component intelligent manufacturing line to improve the cultivation of manufacturing talents and the new production technology. First, the school is the school. Teacher, this automated production line is the experimental base for the secondary development of their technology. The education and research base of education allows the ship practitioners in the region to get the opportunity to improve the skills. "

Simten to the real ship's manufacturing environment, a composite robot composed of Mir250AMR and FANUC collaborative robots can complete the logistics docking of key production links in the full -link. After the MES system places an order, the composite robot will go to the Modula stereo container to pick up the feed. automatic

After the feeding is completed, go to the lathe of the truss bed to process. During the period, the collaborative robot grabs the semi -finished product of the car and ship and processes it. Subsequently, the composite robot connected the CNC CNC machine tool and vertical processing center for multiple feeding processes. After the collaborative robot captures the finished product, the rudder rod and rudder leaves are placed on the assembly platform for automated assembly of the rudder. After the rudder is marked, the MIR250 is paired with the workpiece of the collaborative robotic arm to grab the marked workpiece to enter the warehouse.

As the developer of the Wuhan Ship Demonstration Production Line Project, Wang Fan, a senior development engineer of Beijing Faya Mechanical and Electrical Co., Ltd., said: "The construction of the project is high, complicated, and difficult to implement. It shows the maturity and stability of technology. The products are easy to use, safe, quickly adapt to the site environment, and perform well. Relying on its excellent hardware design to seamlessly connect with various stations on the production line. It can collect the production line data in real time, so that we can read and analyze a variety of information such as angle and location, and then apply it to the virtual three -dimensional model to form digital twins to achieve centralized information management and allow robotic deployment to obtain real -time optimization. "

Wuhan Ship introduces cutting -edge automation technology in daily teaching

Through this demonstration production line, with the blessing of digital twin technology, students of Wuhan ship can complete the training of virtual debugging capacity of manufacturing production lines, learn about AMR, collaborative robots and other equipment debugging and parameter configuration related knowledge, and obtain the ERP school Single and MES systems place orders. By the end of the processing tasks of each unit, they have been trained for the entire process of intelligent manufacturing, and they have become real technical talents.

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